Pulse: turning field data into productivity.
Artificial intelligence applied to the production line. The same Smartbadge that protects workers also measures cycle time, supports line balancing, and provides real-time operational visibility.
What is Pulse?
Pulse is PHYGITALL's industrial productivity solution. Its artificial intelligence turns the data the Smartbadge collects at the workstation into efficiency on the production line: cycle time measurement, line balancing, quality audits, and real-time operational visibility, all on the same platform that protects workers.
What Pulse brings to your production line.
Connected, productive workers, integrated into industry's digital processes. Every use case builds on the same field data.
Cycle time measurement
Actual times for every step, measured right at the workstation, without clipboards or stopwatches.
Line balancing
Utilization data for each station reveals bottlenecks and spare capacity, so you can redistribute the work.
Quality audits
Step-by-step execution records support audits and action plans based on field data.
Production scheduling support
Actual historical data from the line feeds into planning and brings the production schedule closer to true capacity.
Real-time operational visibility
What's happening in the plant right now, visible to decision-makers without waiting for the shift to end.
Workstation-level metrics
Each station gets its own pace and utilization metrics, comparable across lines and shifts.
Three steps from workstation to decision.
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01
Data collection at the workstation
The Smartbadge logs presence and movement at each station on the line, with no audio or video recording.
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02
Continuous learning
The AI identifies movement patterns in the operation and learns from every production cycle.
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03
Recommendations for managers
The platform turns those patterns into metrics and practical recommendations for balancing the line.
The products behind Pulse.
Pulse runs on the same proprietary hardware and private network as Safeline. The data that turns into productivity comes from the devices that already protect your workers.
Smartbadge
The smart badge that stays with workers at the workstation and generates the cycle time data. It has Ex certification for hazardous (classified) areas.
Discover SmartbadgeConnect
A gateway and private LoRaWAN network that cover the entire plant, even where cell signal doesn't reach, so data gets from the field to the platform.
Discover Connect
Turning movement patterns into productivity at Stellantis.
At the Stellantis plant in Betim, Brazil, PHYGITALL identified movement patterns on the assembly line and completed the cycle time solution.
The project earned PHYGITALL the global prize at the Stellantis Startup Awards, in the Industry 4.0 category.
Read the Stellantis case studyFrequently asked questions
Do you have to stop the line to deploy Pulse?
No. Data is collected through the Smartbadge, which workers wear like an ID badge, and through PHYGITALL's private LoRaWAN network, which covers the plant even where cell signal doesn't reach. Deployment moves at your operation's pace, without interrupting production.
How does the AI learn from your operation?
The Smartbadge logs presence and movement at each workstation, with no audio or video recording. From that data, the AI identifies the line's movement patterns, as it did at Stellantis, and refines its analysis with every production cycle.
Does Pulse work for smaller factories?
Yes. The platform is the same at any scale. Because the use cases start at the workstation, even a single line gives you cycle time data, metrics, and production scheduling support. The scope expands as your operation grows.
How does Pulse relate to Safeline?
Both run on the same platform and use the same devices. Safety and productivity come from the same field data: you can start with Safeline and enable Pulse later, or the other way around, without changing your infrastructure.
Give your production line real-time visibility and base your decisions on data that's already being generated in the field. Book a Pulse demo.
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